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HC-W200/ET


Product Overview

The HC-W200 high-pressure air compressor is a professional piece of equipment based on a mature German design, deeply optimized and mass-produced, dedicated to providing high-pressure, clean, and safe compressed breathing air. For over a decade since its market ···

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Product Introduction


Product Overview

The HC-W200 high-pressure air compressor is a professional piece of equipment based on a mature German design, deeply optimized and mass-produced, dedicated to providing high-pressure, clean, and safe compressed breathing air. For over a decade since its market launch, it has won widespread recognition and praise from users across various industries thanks to its outstanding reliability and stable performance.

This machine adopts a classic three-cylinder, three-stage compression structure and a splash lubrication system, ensuring smooth and efficient operation and easy maintenance. Key components have been comprehensively upgraded: the final-stage piston is reinforced with a special process, and the piston rings utilize Japanese Riken technology to ensure long-term sealing and wear resistance; all castings are manufactured by outsourced large-scale professional factories, guaranteeing material uniformity and structural strength. An integrated final-stage safety valve and multi-stage filtration system effectively remove oil, impurities, and odors from the air, reducing fine particulate matter (PM2.5) in the intake air to below 10 µg/m³, meeting the World Health Organization (WHO) safety guidelines. The output gas is clean and odorless, fully meeting human respiratory requirements.

The HC-W200 is designed, manufactured, and commissioned in strict accordance with GB/T 3853-2017 "Positive Displacement Compressors," and its output air quality meets national standards such as GB/T 31975-2015 "Technical Requirements for Compressed Air for Respiratory Protection" and GB 18435-2007 "Diving Breathing Gases and Detection Methods." This equipment can compress atmospheric air (1 bar) to 300 bar in stages, providing a safe and clean high-pressure air source for diving operations, firefighting breathing, medical protection, and industrial gas supply.

With meticulous craftsmanship and rigorous standards, HC-W200 is committed to providing reliable high-pressure air solutions for various industries, protecting personnel's respiratory safety and promoting efficient production.

Parameter details and meanings

parameternumerical valuesInterpretation and significance
modelHC-W200/ETInternal manufacturer coding; ET may represent electric.
Displacement200 L/minThe key indicator of inflation speed is the rate at which 200 liters of free air are generated per minute during the intake phase. Theoretically, filling a 6.8L/300bar gas cylinder takes approximately  (6.8L * 300 bar) / 200 L/min ≈ 10.2 minutes (not accounting for efficiency losses). Gas loss is typically 10%-20%.
Exhaust pressure225/330 barKey parameters distinguish applications .
•  330 bar : Standard high pressure, used for filling respirators or cylinders in 300 bar systems.
•  225 bar : Lower pressure setting, suitable for filling cylinders in 200 bar systems or for lower pressure applications, potentially more energy-efficient and causing less wear and tear on equipment.
Compression levelsLevel 3Air is compressed three times to gradually reach ultra-high pressure. The more stages there are, the lower the compression ratio of each stage, which is beneficial for temperature control, improving efficiency and stability, and is a typical design of high-pressure compressors.
driving methodElectric three-phase 380V/50HzFor use in fixed locations, it requires connection to industrial three-phase power. It has low operating costs, is stable and reliable, and is suitable for workshops, gas filling stations, etc.
Rated speed1650 rpmThe speed of a compressor that is directly connected to the motor or driven by a belt is considered a low-to-medium speed compressor, which helps to extend its lifespan and reduce noise.
power5.5 kWThe rated power of the motor determines its energy consumption level. It consumes approximately 5.5 kWh per hour (at full load).
horsepower7.5 hpAnother unit for representing power.
weight230 kgDue to its considerable weight, it needs to be fixed in place or moved using a trolley. It belongs to the category of fixed/semi-fixed equipment.
size117×61×71 cmIt occupies an area of approximately 0.7 square meters, and sufficient space needs to be reserved for operation and maintenance.
Gas supply interfaceG5/8*2With two outlets , two inflation hoses can be connected simultaneously to inflate two gas cylinders (or one in use and one as a backup), improving work efficiency. G5/8 is a commonly used threaded interface for high-pressure gases.
Control methodAutomatic shutdownIt automatically stops operating once the set pressure is reached to ensure safety and prevent overpressure. This is a basic safety feature.


Standard configuration (included with the machine)


Features

I. Core Compression and Purification System

  1. High-efficiency compression design: It adopts a three-cylinder three-stage compression, equipped with a splash-type high-efficiency lubrication and stainless steel cooling system to ensure a long-lasting and stable high-pressure air supply.

  2. Multiple purification safeguards: Built-in dual purification system (activated carbon, molecular sieve, carbon monoxide absorber), combined with pre-air filter and process oil-water separator, ensures that the output air quality meets diving and fire-fighting breathing standards.

  3. Flexible pressure options: Standard inflation pressure is 225 Bar or 330 Bar to meet the needs of different gas cylinders.

II. Safety Protection Design

  1. Comprehensive mechanical protection: Each compression stage is equipped with a safety valve for automatic overpressure relief; rotating parts are fitted with protective covers to ensure operational safety.

  2. Intelligent electrical protection: The motor has multiple protection functions including overload, overheat, and undervoltage protection.

  3. Visualized operating status: Equipped with a shockproof pressure gauge (0-5800psi/400bar) and an operating timer for easy monitoring.

III. Durable Structure and Heat Dissipation

  1. Rugged chassis: The precision-manufactured compressor base is durable.

  2. High-efficiency heat dissipation: It adopts a high-strength nylon cooling fan, which has excellent heat dissipation effect.

IV. Ease of Use and Configuration

  1. Dual-outlet high-efficiency filling: It has two output ports and can fill two gas cylinders at the same time.

  2. Flexible drive method: Supports electric motor drive or gasoline engine drive, adapting to diverse field power supply conditions.

  3. Easy maintenance: The filter media in the purification system is reusable and easy to replace, reducing costs.

V. Value-added services and customization

  1. Authoritative certification support: We can provide third-party testing reports and documents required for bidding and tendering.

  2. Highly customizable: Supports OEM/ODM, can be customized for different national voltage frequencies, and can be equipped with a PLC intelligent control system.

Application areas

Purpose.jpg

Firefighting Breathing Application: This system is deployed in air supply stations of various fire brigades and on various fire trucks, and is specifically designed for fire scenes and rescue and disaster relief environments. Under dangerous conditions such as dense smoke, toxic gases, steam, or lack of oxygen, it can provide firefighters with highly purified, clean, odorless, safe, and reliable compressed air, ensuring their breathing safety and thus supporting the efficient and safe conduct of firefighting, rescue, disaster relief, and medical care.

Diving breathing applications: Suitable for diving clubs, diving enthusiasts, marine aquaculture, rescue operations, marine equipment, well operations, fishing, aquaculture, sunken object salvage, underwater engineering, water parks, shipbuilding, and other fields. The system provides divers with clean, safe, and breathing-compliant high-pressure air, which is filled into cylinders for use underwater and in other environments where normal air cannot be directly breathed.

Applications of airtightness testing: Primarily used for airtightness inspection and pressure resistance testing of various pressure vessels, high-pressure gas cylinders, valves, pipelines, and other equipment. It covers strength testing of materials such as high-precision stainless steel welded pipes, titanium alloy welded pipes, high-pressure vessels, automotive parts, and pressure components. It also supports pressure resistance and burst strength testing and non-destructive testing of precision instruments, special equipment, aviation hoses, and oil tools. Furthermore, it can perform calibration and pressure resistance testing of safety valves, comprehensively identifying potential safety hazards in equipment and materials to ensure operational safety.

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